Based on hoshiarpur, Punjab,India, exomechanicals is basically brainchild of Wilson Aziz , & his vision to guide young engineers becouse he realised that the current curriculum syllabus is not up to the mark as per industrial standards he dedicated his life to improve the level of education in engineering domain
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Wednesday, May 10, 2023
What is smartfactory
Smart factories have emerged as the future of manufacturing, revolutionizing industrial processes through advanced technologies and automation. These factories, characterized by interconnected machines and intelligent systems, are reshaping the manufacturing landscape by enhancing productivity, efficiency, and quality control.
The significance of smart factories lies in their ability to improve productivity by enabling real-time monitoring, control, and optimization of operations. With the integration of AI tools, data analytics, and IoT, these factories can analyze real-time data, identify quality issues, and rectify them proactively, resulting in reduced defects and consistent product quality.
Resource management becomes more effective through data analytics, allowing for predictive analysis of raw material requirements, inventory management, and labor needs. This optimization helps minimize waste, implement just-in-time practices, and increase efficiency.
Safety and worker experience are enhanced in smart factories by utilizing automated machines for dangerous and repetitive tasks, reducing human interaction with hazardous environments. Augmented reality and wearable technology provide real-time instructions to workers, improving their efficiency and minimizing errors.
Data-driven decision-making is a key aspect of smart factories, as they collect, monitor, and analyze data from machines, equipment, and workers. This analysis enables insights into production sequences, identifies repetitive mistakes, and patterns in machine downtime, and optimizes maintenance schedules, leading to improved manufacturing processes, reduced downtime, and enhanced productivity.
The technologies used in smart factories, such as cloud computing, big data analytics, augmented reality, and industrial IoT, play a crucial role in enabling their capabilities. Cloud computing facilitates centralized data storage and monitoring, while big data analytics enables informed decision-making by identifying trends and patterns. Augmented reality enhances worker performance, and industrial IoT facilitates seamless integration and data collection across manufacturing systems.
The evolution of smart factories occurs through four levels: connected data, predictive analysis, prescriptive analysis, and AI-driven automation. Advancements in AI and machine learning enable proactive analysis, predictive insights, and solutions automation, reducing human intervention and optimizing production processes.
The global significance of smart factories is recognized by manufacturers and governments worldwide. These factories contribute to sustainability and environmental friendliness by reducing waste, increasing productivity, and minimizing resource consumption, ultimately reducing carbon emissions.
Governments worldwide are actively promoting smart manufacturing initiatives and investing in the development of smart factories. Initiatives like the New Smart Manufacturing RFP in the USA, Manufacturing Made Smarter Challenge in the UK, Korea Smart Factory Initiative in South Korea, Udyog Bharat 4.0 in India, UAE Unveils Industry 4.0 in the UAE, Industrie Duv Future in France, and High Tech Strategy 2025 in Germany demonstrate the global commitment to fostering smart manufacturing.
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What is smartfactory
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